On construction sites, having data is only half the battle; what really matters is turning that data into actionable insights. Traditional test results take time, often don’t reflect real in-situ conditions, and can leave teams guessing. What contractors need is a solution that combines real-time monitoring with compliance-ready intelligence. That’s exactly what ConcreteDNA® delivers: a platform that transforms information from Converge Signal® and Helix® into smarter, safer, and faster project decisions.
What Is ConcreteDNA®?
ConcreteDNA® is a real-time concrete intelligence platform. It works hand-in-hand with Converge’s wireless sensors—Signal® (embedded) and Helix® (reusable, long-range)—to track curing, predict strength, and manage compliance.
The platform is built around three core modules:
- Cure: For concrete strength prediction and temperature tracking using the maturity method.
- DataHub: A central hub that pulls in delivery tickets, lab reports, compliance cubes, and even Environmental Product Declarations (EPDs).
- MixAI: An optimisation engine that improves mix performance while reducing carbon impact.
Together, these tools make ConcreteDNA more than just a monitoring app; it’s a comprehensive concrete decision-making platform.
Why Contractors Need It
- Lab tests don’t reflect reality – Concrete often cures differently in the field than in lab conditions.
- Delays cost money – Waiting on test results can hold up formwork removal or stressing timelines.
- Compliance pressure – Without digital records, audits and inspections can drag out projects.
With ConcreteDNA®, engineers, site managers, and clients are aligned in real time. Instead of waiting for results, they can see live predictions, monitor compliance, and make confident calls on-site.
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Key Features & Modules
- Cure (Strength & Temperature Monitoring)
- Uses the maturity method (ASTM C1074, NSW T382, VicRoads 610-16).
- Provides concrete strength prediction in real time.
- Helps teams safely strip formwork up to 40% faster.
- Reduces reliance on destructive crush tests.
- DataHub (Compliance & Digital Records)
- Centralises test results, tickets, and compliance cubes.
- Creates a digital twin of the concrete pour.
- Provides real-time dashboards for QA and compliance.
- MixAI (Carbon & Mix Optimisation)
- Predicts compressive strength of concrete while minimising cement use.
- Simulates real-world performance of different mixes.
- Helps contractors adopt sustainable, low-carbon concrete without sacrificing strength.
How ConcreteDNA® Works
- Sensors collect live data – Monitoring temperature, curing rates, and thermal differentials.
- Data syncs to the platform – Wirelessly, through hubs connected to Signal® or Helix®.
- AI + analytics run predictions – ConcreteDNA® forecasts strength, tracks compliance, and alerts teams to risks.
It’s simple, wireless, and fully integrated.
Installation & Setup Guide
To get the most from ConcreteDNA®:
- Place 2 sensors per pour (one at the core, one near the surface ~50mm).
- Use thermal tails to measure temperature differentials in mass pours.
- All data flows automatically to the ConcreteDNA® platform.
- For strength monitoring, calibration is required to ensure accuracy.
Why Should You Use ConcreteDNA®
ConcreteDNA® is built to help contractors tackle real-world challenges, from managing mass pours to meeting strict compliance requirements and delivering greener projects. It gives you the tools to work faster, safer, and more sustainably while keeping clients and regulators confident in your results.
Key Benefits:
- Ideal for mass pours, high-value towers, bridges, and civil works
- Compliance-ready with Australian Standards, NCC, WHS, ASTM C1074, NSW T382, and VicRoads 610-16
- Audit-ready digital records that simplify inspections and handovers
- Sustainability gains through reduced cement use, less paperwork, and lower carbon footprints
Conclusion
ConcreteDNA® is more than a concrete monitoring app; it’s the intelligence layer that delivers real-time strength prediction, compliance-ready data, and sustainability insights. By turning raw sensor data into smarter decisions it helps contractors build faster, safer, and greener.
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: Frequently Ask Questions (FAQs)
Traditional methods rely on lab-tested cubes or cylinders, which can be time-consuming and may not reflect in-situ conditions. ConcreteDNA measures directly within the pour, providing real-time, location-specific data without waiting days for lab results.
Yes. It’s used in high-rise buildings, infrastructure projects, precast manufacturing, and even small-scale developments. The system can be adapted to different concrete mixes and environmental conditions.
Yes, a gateway device transmits sensor data to the cloud. This typically requires mobile network coverage, though data can be stored locally and uploaded later if connectivity is intermittent.
Users log into a secure web or mobile dashboard to view live curing progress, predicted strength timelines, and downloadable reports.
Yes. While some compliance testing is still required, ConcreteDNA can significantly reduce the number of samples needed, cutting costs and delays.